AMR’s for Global Aircraft Supplier
Automate the delivery of materials from warehouse to production line
A global aircraft supplier approached FAST with a goal: to reduce manual handling, increase efficiency, and future-proof their line-side kitting process. The challenge was to automate the delivery of materials from warehouse to production line using Autonomous Mobile Robots (AMRs)-all within a live manufacturing environment.
Through close collaboration, deep integration, and human-centred design, FAST successfully deployed a robust AMR-based system, that now enables 24/7 material transport, enhances traceability and frees up valuable skilled labour.
Challenge
Deploying AMRs in a live aerospace production environment introduced several unique challenges.
- Ensuring a safe, shared working environment
- Maintaining system simplicity for users
- Integrating an established MRP system
- Physical & spatial constraints
Solution
FAST designed and delivered a complete end-to-end solution, custom-fitted to the client’s requirements:
AMR Selection & Custom Fixture Design
FAST selected Lowpad AMRs for their low-profile design, reliability and ability to operate safely in shared environments. FAST developed custom fixtures to enable the AMR to smoothly lift the trollies and transport across the facility.
Dynamic Visual Projection for Safety
To enhance safety awareness, FAST partnered with WSS to implement dynamic projection systems. These systems dynamically project warning zones and movement paths onto the floor, alerting nearby staff of AMR activity in real time – increasing visibility and reducing risk.
Unified Fleet & MRP Integration
The Lowpad fleet management system was tightly integrated with the client’s existing MRP software. This allowed the system to receive delivery signals directly from production schedules, creating a seamless digital thread from loading bay to line.
Custom Visual Interface for Operators
FAST developed a bespoke touchscreen interface for the shop floor team. The interface mirrored the factory layout and allowed operators to manage routes, monitor AMR status, and respond to alerts intuitively – reducing training time and improving confidence in the system.
Structured Implementation & Support
The system was deployed using the FAST A2 Process, with clear planning, testing, and validation stages. FAST provided on-site commissioning, operator training, and ongoing technical support to ensure a smooth transition and long-term success.
Summary
This successful AMR deployment highlights FAST’s ability to design, deliver, and support complex automation solutions in demanding environments. From intelligent logistics to user-focused system design, we bring together the best of technology and collaboration to help our clients stay ahead.
